The Department of Energy Is ‘Giving Away the Future of Manufacturing’

Secretary of Energy Chris Wright is clawing back 24 grants for projects to cut emissions from heavy industry after signaling earlier this month that he was reviewing the Biden administration’s award decisions. The total lost funding comes to just over $3.7 billion, and would have helped a wide range of companies, including those in food and beverage production, steelmaking, cement, and chemicals deploy cutting edge clean energy solutions.

The agency, however, decided that the projects “failed to advance the energy needs of the American people, were not economically viable and would not generate a positive return on investment of taxpayer dollars,” according to the announcement.

Most of the cancelled projects were part of the Industrial Demonstration Program, which was created by the Inflation Reduction Act and designed to help commercialize decarbonization solutions that were past the early experimental stage, but were also not quite ready for mass deployment.

Proponents of the program found the DOE’s decision outrageous. “They’re not building an economy — they’re dismantling it and giving away the future of manufacturing,” Evan Gillespie, a partner at the advocacy group Industrious Labs, said in a statement. Canceling these projects is “handing the competitive advantage to Europe, China, Canada, and other nations that are making significant investments in clean manufacturing while leaving the U.S behind,” he added.

The Kraft Heinz Food Company, for example, was supposed to get $172 million to swap out fossil fuel-fired boilers and other heating equipment for electric heat pumps and solar thermal systems at 10 of its factories. “This project seeks to help a major American brand achieve deep decarbonization and serve as an example for other U.S. food and beverage companies to reduce emissions from process heat while reducing energy costs,” the original award from the DOE said. Diageo, the liquor conglomerate, and Kohler, the kitchen and bathroom appliance brand, were also among the awardees.

Cement production is one of the biggest sources of industrial emissions in the world, and also among the most difficult to decarbonize due to an integral chemical reaction that releases carbon into the atmosphere regardless of whether the plant burns fossil fuels. Experts aren’t sure yet what the best solution will be, and the DOE program awarded a variety of projects to test different pathways.

Heidelberg Materials, one of the largest cement companies in the world, was going to get $500 million to demonstrate the first cement plant to capture and sequester its carbon emissions in the U.S. A company called Sublime Systems that’s using an alternative chemistry and electric currents to make cement was supposed to receive $87 million to build its first commercial-scale factory in Holyoke, Massachusetts. Just last week, Sublime signed a deal to supply 623,000 metric tons of zero-carbon cement to Microsoft, in part to support the tech giant’s data center buildout. Another company called Brimstone was awarded $189 million to produce low-carbon cement alongside alumina, the base material used to make aluminum.

“Given our project's strong alignment with President Trump's priority to increase U.S. production of critical minerals, we believe this was a misunderstanding,” a spokesperson for Brimstone told me. “Brimstone's Rock Refinery represents the only economically viable way to produce the critical mineral alumina in the U.S. from U.S.-mined rocks. As the first U.S.-based alumina plant in a generation, our project — which would also make Portland cement — would clear a 'mine-to-metal' path for U.S. aluminum production, fortifying the U.S. critical mineral supply chain and creating thousands of jobs.”

Sublime also shared a statement asserting that its technology would enable the Trump administration’s priorities. “We continue our bipartisan appeal to leaders who recognize that investing in American-invented breakthrough industrial technologies can address multiple policy priorities in tandem to the benefit of Americans from all walks of life,” Sublime said. The company added that it has “prepared for the possibility of this disappointing outcome” and is “evaluating various scenarios that leave our scale-up unimpeded.”

Oil and gas companies were also hit. A $332 million grant to help Exxon switch to low-carbon hydrogen at one of its refineries was canceled, as were $540 million in grants for the energy company Calpine to install carbon capture on its natural gas plants.

“It is hugely disappointing to see these projects canceled — projects that had already progressed through a rigorous, months-long review process by technical experts at DOE,” Jessie Stolark, the executive director of the Carbon Capture Coalition, said in a statement. While Wright said the terminations would generate taxpayer savings, Stolark argued they were depriving Americans of economic benefits. “Every dollar invested by the American taxpayer can lead to up to $4 in economic output through additional supply and material orders, job creation, and broader economic benefits to regional economies,” she wrote, citing a Department of Energy-authored analysis.

None of the awardees responded to my inquiry as to whether they would consider pursuing legal challenges. According to the law under which the program was created, the funding was to be awarded “on a competitive basis,” based on the expected greenhouse gas emission reductions from the project and its potential to provide the greatest benefit to the greatest number of people. Additional criteria in the agency’s application process said it would evaluate projects based on the “degree to which the applicant assesses and demonstrates potential market competitiveness and sustainability for the proposed project, technology, and manufactured product(s) through market analysis and offtake agreements.”

Notably absent from the list of canceled projects is a grant for the steelmaking company Cleveland Cliffs. Earlier this month, I reported that the company was renegotiating its award under the Industrial Demonstration Program. On an earnings call, its CEO said it was abandoning plans to use clean energy and instead looking to use the funds to extend the life of its fossil fuel-fired blast furnace.

If gone unchallenged, the funding is not likely to be re-awarded to other projects. The budget bill that is currently working its way through Congress would rescind any money from the Industrial Demonstrations Program that isn’t under contract.