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Ultraprocessed clothing is bad for the environment and bad for you.

News broke in early November that the U.S. federal dietary guidelines might soon warn Americans against eating “ultraprocessed food.”
It’s far from a done deal — an advisory committee is merely examining the issue, with no action expected before 2025. But it’s still somewhat of a duh moment for the millions of people who, over the past two decades, have turned away from food that comes in instant packets, boxes, and cans, and toward things that come from the produce aisle or the farmers market. Recent research makes a strong case that — more than individual villains like sugar, corn syrup, trans fats, and salt — it’s the way all these ingredients and more are pounded, mixed, extruded, and stuffed into shelf-stable forms that lead to health problems and weight gain.
Michael Pollan — the author who brought you the mantra “Eat real food, not too much, mostly plants” — is arguably one of the biggest catalysts for the real food movement. In a lesson from his Masterclass on intentional eating, he warns against foods with “very long ingredient lists,” saying that “the simplest way to think about an ultraprocessed food is you can’t imagine making it at home.”
You’ve heard of fast food and its linguistic child: the environmental scourge that is fast fashion. I would like to add a new term to the health and environmental zeitgeist:
Ultraprocessed fashion.
In the early 2010s, I saw my own health and happiness vastly improve after overhauling my diet to eat whole, farm-fresh foods. But I wanted to take it further. I figured that if it matters to the environment and our health where we buy our food from, it might matter where we get other things, like beauty products, home goods, and fashion.
Still, for a long, the argument for U.S. shoppers in favor of buying more sustainable fashion — the kind of classic, durable pieces skillfully made of natural fibers by artisans and American factories — was largely an altruistic one. Sustainable fashion purchases were meant to benefit a cotton farmer in India you would never meet, to protect a river in Kenya you would never see, or support a community of craftspeople in Thailand you would never have the privilege of knowing.
Even more nebulous, arguments that purchasing this instead of that would prevent the release of (super rough estimate) a few pounds of invisible climate-polluting gas into the atmosphere have not proven to be a very strong motivator for shoppers. In survey after survey, consumers swear up and down that they care deeply about sustainability … as long as it doesn’t inconvenience them, cost more money, or look too crunchy.
That’s an impossible standard. Sustainable fashion, whether it takes the form of a 100% wool sweater from California, a hand-block-printed cotton sundress, or a naturally dyed button-down, is always going to be more expensive than its synthetic counterpart made in a sweatshop somewhere where the workers are cheap and the laws are loose. Neither does slow fashion keep up with TikTok trends, by definition.
I initially had a hard time connecting sustainable fashion to Western shoppers’ well-being beyond the argument that an overstuffed, chaotic closet full of fast fashion can’t be good for your mental health or time management. After all, we’re not eating our clothing, right?
That all changed in 2019, when I first heard that Delta Air Lines attendants were suing Lands’ End, the maker of their uniforms, saying the new clothes were making them sick.
If you could call any clothing ultraprocessed, it would be these uniforms. While old airline outfits were made of traditional wool suiting and cotton button-downs in staid colors, the uniforms introduced in the past decade or so at Alaska Airlines, American Airlines, Delta, and Southwest all were made of synthetic blends. They came in super-saturated colors and were coated in layers of performance chemicals: flame retardants, Teflon for stain resistance, and formaldehyde-based wrinkle-free finishes. They were made fast and cheap by suppliers in countries with lax environmental standards.
As I reported in my book To Dye For: How Toxic Fashion Is Making Us Sick – and How We Can Fight Back, at every single one of those four major airlines, up to a quarter of the attendants reported having health reactions, including rashes and skin burns, breathing problems, hair loss, blurry vision, brain fog, and extreme fatigue. Some attendants had to be taken off their planes and brought to the ER. Though the lawsuit by Delta flight attendants didn’t move forward, in November of this year a jury awarded over $1 million to four American Airlines flight attendants who said their Twin Hill uniforms made them sick.
The next question that arises is: Is this happening to regular folks, too? And the answer is yes, but in more subtle and insidious ways. For example, the kinds of dyes used on synthetic materials like polyester (disperse dyes) are well-known to dermatologists to be common skin sensitizers. But many people may not know it’s clothing exacerbating their toddler’s eczema or setting off their own skin problems.
But the issue is more serious than just rashes, though rashes are often the first sign that something is wrong. Researchers and advocacy groups have tested fashion from well-known brands and counterfeits alike and found heavy metals like lead, chromium, and cadmium; endocrine disruptors like Bisphenol A (BPA), phthalates, and per-and poly-fluoroalkyl substances (PFAS); biocides, pesticides, and fungicides; and known carcinogens like benzene, certain azo dyes, and formaldehyde. (This is an abbreviated list, by the way.)
We’ve known for a long time these chemicals end up in our water and environment. PFAS, a toxic class of chemicals used for imbuing synthetics with water resistance, has been found all over Mount Everest’s summit, for example. But what we’re increasingly seeing is that our fashion, like our diets, affects our physical health.
Take microfibers, which in Heatmap’s recent survey were deemed to be a problem by 61% of respondents, and an “extremely serious” problem by 25% of respondents. When microfibers come off our clothes in the wash or break off our clothes and become part of our house dust, they bring with them everything that is in and on clothing. Given that we’re ingesting microfibers every day, we are eating our clothes. We’re also breathing in their VOCs, and our sweat is pulling those chemicals out of fibers onto our skin, where they can be absorbed into our bloodstream.
One of the main reasons fashion has turned from a field-to-closet endeavor to a chemistry experiment is the same as for food: It’s more profitable to sell highly processed, branded products made exclusively from petrochemicals and with a lot of marketing promises than it is to sell traditional pieces made from natural materials.
This happens at both ends of the fashion spectrum. At the low end, as Shein has shown, you can grow your company at an unprecedented speed by sourcing huge volumes of $5 polyester minidresses from garment factories with dubious working conditions, according to numerous reports.
At the other end, a company can add proprietary, brand-name chemistry like Gore-Tex to outdoor gear and sell it at a huge markup. Just observe a bit currently going around on TikTok where a spouse or partner requests you wear your most expensive clothing to an event or to meet the parents, so you show up in hiking gear.
Sure, if you’re a professional fisherman plowing through rough seas for your catch, a first responder, or a scientist living in the Arctic, you may well need high-performance gear. But for the rest of us, it’s just aspirational marketing, kind of like drinking Gatorade while you’re on the couch watching football.
Like the food industry before it, the fashion industry’s focus when it comes to safe and non-toxic fashion has been on individual chemicals or classes of chemicals instead of the holistic picture. The (completely voluntary) standards used by some fashion brands and certifications will test a textile for a tiny percentage of the tens of thousands of possible chemical substances in circulation, and if each is under the (often arbitrary) limit, the fashion piece will be declared safe.
This approach, however, doesn’t take into account how chemicals can mix to have synergistic effects on the same organs or cause the same health effects.
For example, it’s completely within the realm of possibility for one clothing item or outfit to have BPA, phthalates, and PFAS, each of which by itself wreaks havoc on our hormonal system, even in tiny, tiny amounts. Some of these chemicals are used to process fibers. Some chemicals such as finishes, dyes, and glues are used deliberately and are meant to stay in and on the fashion. Some chemicals are accidental contaminants, as fabrics and components flow through an opaque, unregulated, and just plain sloppy supply chain.
That then can affect everything from our reproductive system and energy levels to our skin appearance and weight. And all this while you’re trying to take care of your health by taking a hike or hitting the gym. It kind of reminds me of when cereal brands will brag about the vitamins they’ve added to their sugary, processed cereal.
What’s more, unlike food, cleaning products, and beauty products, clothing doesn’t come with a complete ingredient list. Anything under 5% of the weight of the product doesn’t have to be included. So what kind of finishes, dyes, threads, or contaminants are present in any piece of fashion is somewhat of a mystery.
When people ask me what they should buy or what they should clean out of their closets, I usually give them a list of things to look for and things to avoid — yes to natural fibers like cotton, wool, linen, bamboo rayon, and silk; no to toxic “vegan” leather polyvinyl chloride (PVC) and other synthetics, which are more likely to contain hazardous or sensitizing chemicals; avoid neon bright colors and buy naturally dyed or undyed products when you can; don’t dry clean your clothes.
But a simpler way to think about it would be to avoid clothing and accessories that your grandparents would look askance at, just like Pollan has encouraged us to do at the grocery store. Wait, what is Pertex® 20D Diamond Fuse Ripstop nylon? Or a polyester Lycra® elastane blend with anti-odor technology? What does it mean when something has Durable Water Repellant? What is actually in Memory Foam™ or the smelly glue that bonds it to the bottom of a sneaker? Do you really believe that a piece of clothing that smells like gasoline out of the box is okay for your health — or for anyone’s health? Which sounds better to you: chromium-tanned leather or vegetable-tanned leather?
Sure, it may take a bit more time, skill, and investment than buying synthetic clothing that you drop off at the dry cleaner. But then again, so does making a nutritious meal from ingredients you get at the farmer’s market. And, I would argue, both are a core part of cultivating a healthier, more vibrant, community-oriented, and nurturing life.
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And more of the week’s top news around project fights.
1. Kansas City, Missouri – Data centers are so toxic that politicians are using them as boogeymen in totally unrelated policy discussions.
2. Ingham County, Michigan – We have our first major anti-data center candidate in a Democratic congressional primary.
3. Nueces County, Texas - The Longhorn State is on a bull run towards data center hostility.
4. Pulaski County, Arkansas - We have yet another municipal employee losing their job over helping a data center.
5. Marathon County, Wisconsin - Yet again rural residents are poised to lose against state permitting primacy laws benefiting renewable energy.
This week’s conversation is with Grant Gutierrez, head of community impacts at carbon management company Carbon Direct. This week Carbon Direct published a white paper Gutierrez authored on opposition around data centers he’s studied. His research reinforces much of what Heatmap Pro has uncovered, but I was particularly intrigued by a topline finding – that transparency is the most common thread in the 46 data center fights he looked into. Was he seeing what I’ve been seeing? So I asked him to hop onto a Zoom call and let me know his thoughts.
The following conversation was lightly edited for clarity.
If you were to explain the findings in your white paper to someone at a bar… how would you put it?
What I would say is that we were really interested in the kinds of concerns communities were articulating as they were opposing or resisting data center development in the U.S. To answer and explore those questions, we developed our own data center cancellation tracker where we looked for cases where we could find a strong correlation between cancelation or withdrawal status and opposition. Then we did high-level analyses of the demographics surrounding those data centers, using standard best practices from environmental justice methodologies and pulling sociodemographic and environmental burden characters from EPA’s EJScreen tool. We were mostly looking at public records. Press materials. City council meeting minutes. Things you wouldn’t have to dig too hard to find.
The kinds of communities we saw successfully resisting data centers tracked across the demographic middle of the United States – slightly more middle income, slightly more white than a majority of the American community, but mostly what you’d consider the average American community.
What is the intended audience of this paper and what are you hoping to communicate?
I think it’s important for data center developers and the capital behind them is that they need to move their engagement to early stage, responsible design. A second audience is regulators, city councils, and local zoning commissions about how to engage with developers and advocate for the right disclosure requirements from industry.
The key topline message is that developers who treat community engagement as a permitting formality instead of a critical early stage input are burdening communities, breaking trust. This is resulting in reputational risk for developers, stranded assets, losing capital – and the loss of future opportunities as developers want to build 21st century infrastructure.
Walk me through what you saw evaluating these projects. What’s the development pattern that leads to such opposition?
We saw five key themes. Some of them you might expect – concerns around natural resources, water impacts, electricity rates, land. The rural character came up quite consistently. And then there was a lack of transparency through the use of NDAs.
The NDA example I was surprised to see was the most consistent in all of our case studies. Communities are largely concerned with the process that unfolds as much as the impacts. That’s a very important signal that transcends political lines. Communities want to be heard, involved in the process. They want large infrastructural development with impacts to listen to their concerns. When those decisions are made behind NDAs or with no transparency or equitable engagement, communities quickly mobilize and organize at a hyperlocal level and are successful in opposing these data centers.
I know there are a number of companies out there – without naming names – that are putting responsible development principles forward. The ones we advocate for across our business, whether we’re working in carbon removal or other things. I see companies leading and saying, if we’re involved in this infrastructure, we are not going to sign an NDA. Those who are pushing forward renewable energy commitments, community benefit agreements, and local public-private partnerships are leading with transparency and equity in their engagements.
How any of this carries in the broader industry is yet to be seen.
In your report you point to various ways opposition can crop up to a project. One of those ways was due to the presence of co-located gas – you note that gas power at a data center engendered environmental opponents, which then strengthened those fighting a data center. Can you elaborate on whether you think a new gas power presence is making it harder to get a data center built?
The case you’re pointing to, that’s the Ballico case where on top of the data center there was a 3,500 megawatt co-located gas plant. That quickly led to major community concerns and a partnership with the Southern Environmental Law Center, which became the legal anchor for thinking through the opposition here and commissioned the technical evidence, and provided the legal [support] there.
You see a broad coalition coalesce around not only the data center concern but the climate concerns that arise. I wouldn’t be surprised if we saw a repeated concern around the expansion of fossil energy and combustion sources going hand in hand with community opposition and organizing on data centers. But that remains to be seen.
What in your research have you seen when you compare opposition to data centers and campaigns against, let’s say, fossil fuels? Or mining? Or renewables?
What I think about with data centers is they’re the highways of the 21st century. As we know through the highway projects in the U.S., there were major disproportionate impacts on communities of color. I think there’s potential for data centers if they follow that playbook to have that same impact.
When it comes to comparing these, that’s something I have not done yet. But I think there’s a few things happening. I think the scale and scope of the buildout is taking the American public by surprise. Articulation around impacts to natural resources and electricity prices in a heightened political climate and a difficult economy. It’s also the existential problem AI introduces, which is the role AI plays in society. This is unique compared to other kinds of extraction, which feed technologies already at play.
How do you feel about the fact that so many of us in energy, environment and climate are now talking about data centers all the time?
Never in my career, working in carbon removal and nature based solutions, I never thought data centers would be a major focus in my career as an environmental justice advocate and social scientist.
Data centers are probably emerging to be one of the biggest environmental justice problems of our time so while it’s not something I planned to work on, I am emboldened to see the response from the nonprofit community and others trying to wrap their heads around this. What is the right kind of information? What does the public need to know? How do we advocate for our communities and build the world we would like to build?
While data centers are moving fast, I’m encouraged to see communities organizing and advocating for their own needs as well. Over the next few years, the story will tell itself.
Last question – what was the last song you listened to?
DtMF by Bad Bunny.
Plus, a look into the future of solar and wind tax credits.
Heatmap AM and Daily will be off tomorrow for the July 4 holiday, but we’ll see you back here on Monday.
We’re staring down the barrel of a holiday weekend here in the United States, so I’ll keep it quick. Two things:
July 4 will mark the formal end of the solar and wind tax credits in the United States. These incentives — which date back in some form to 1978 — were repealed by President Trump’s tax cuts and spending law last year. In order to qualify for the last of these subsidies, solar and wind projects must “commence construction” by Saturday and be ready to generate power by the end of 2027.
Although the policies haven’t yet expired, there’s already chatter about bringing them back. Some Democrats want to revive the incentives should they win back Congress and the White House in two or six years. But 2029 or 2032 will likely look different than the earlier years of this decade, when the Inflation Reduction Act was written and passed: Power prices are higher now, the grid more congested, and the federal budget more constrained. So today, my colleague Emily Pontecorvo previews one of the next big questions in climate policy: Should Democrats try to bring back the solar and wind tax credits?
Her story is great, and one disconnect in particular stuck out to me. Among the climate and clean energy wonks Emily interviewed, “everyone” agreed that “in the near term, the most important thing Congress could do to help clean energy is break down some of the non-cost barriers to development through permitting reform.” Permitting reform, after all, has no fiscal cost and could be achieved during this Congress.
But Democratic lawmakers themselves sound far less sure about its importance. “I don’t think Democrats can engage in a serious way with Republicans on permitting reform,” Representative Jared Huffman, the ranking member on the House Natural Resources Committee, tells her. Read the rest of Emily’s story for more on how lawmakers are thinking about this question, which will only get more important as we get closer to ‘28.
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We’ve begun to get Q2 sales data for global automakers — and there’s actually decent news for electric vehicles. Some highlights:
Enjoy your holiday weekend, and remember: We’re now in Q3. Thanks, as always, for reading.