Sign In or Create an Account.

By continuing, you agree to the Terms of Service and acknowledge our Privacy Policy

Electric Vehicles

Aerodynamics Is the Next Frontier of EV Design

New designs are giving consumers exactly what they want — striking looks and killer range. Electric vehicles will never be the same.

A Mercedes-Benz EV.
Heatmap Illustration/Mercedes-Benz, Getty Images

Cutting-edge aerodynamics tend to only be appreciated in hindsight.

The first American car to truly be designed aerodynamically was the iconic 1934 Chrysler Airflow. At a time when everything else on the road was huge and imposing, the Chrysler Airflow introduced streamlining to the automotive industry and featured a radical Art Deco shape that was developed in a wind tunnel. It was much more efficient and stable at high speeds than its contemporaries, and its groundbreaking unibody construction provided fantastic ride quality.

It was an absolute flop.

The Chrysler Airflow.Via Stellantis

Yet the Airflow’s aerodynamic design changed the face of the industry. Toyota’s first production car was inspired by the Airflow, and Peugeot found big success with its streamliner 202 and 402 models.

Since then, there have been many other aero-focused cars that push the boundaries of engineering, and quite a few of them have been flops. The UFO-like General Motors EV1 of the 1990s was a lease-only experimental electric vehicle with a record-breaking 0.19 drag coefficient. Almost its entire production run was bought back and crushed. Then there was the limited-run 2013 Volkswagen XL1, a diesel-powered hybrid with carbon-fiber construction and butterfly-wing doors that returned 260 MPG. Only 250 were ever made. Maybe the most successful modern example of aero-first design is the Toyota Prius, which is hugely popular, seriously efficient, and has an exterior that people love to hate.

Modern electric cars might just change things though.

The category is still in its relative infancy. Most automakers are focusing on large, heavy EV crossovers and trucks, whether powered by batteries or combustion engines, because those are the most popular segments. But they are also seriously inefficient. To get the kind of range that customers want, most of these new EVs have enormous battery packs. The GMC Hummer EV’s 210-kWh pack is double the size of the ones found in most other EVs and weighs 3,000 pounds. Yet the boxy Hummer still only has a range of around 300 miles.

But EVs like the Hummer might quickly end up an evolutionary curiosity. There’s growing concerned about the dangers these heavy but lightning-fast EVs pose to pedestrians and smaller cars, and some countries are already pushing consumers towards lighter and smaller options through tax rates and incentives. Yet even as charging infrastructure improves and solid-state battery tech emerges, consumers are still expected to prioritize range and efficiency. The result will be a sea change in EV styling, and we’re already starting to see the tides shift.

Finally, aerodynamic designs are going mainstream.

The Lucid Air, Porsche Taycan, and Tesla Model S are all super slippery sedans, but good aero isn’t limited to high-end EVs. The new Hyundai Ioniq 6 has an incredible drag coefficient of 0.21, giving the Long Range RWD trim a range of 361 miles from a 77.4-kWh battery pack. Its starting price of $46,615 is a couple of grand below the average price of a new car. Hyundai prominently features the Ioniq 6’s streamlined design in its advertising, positioning aerodynamics and efficiency not only as economical but cool and desirable. Volkswagen’s upcoming ID 7 will essentially take the Passat’s place in the lineup, featuring a sleek sedan body and a range of well over 300 miles.

The Hyundai Ioniq 6.Via Hyundai

This is not to say SUVs won’t still remain incredibly popular, and engineers are finding interesting ways to improve their aerodynamics too. The gorgeous Polestar 3 has an aero blade at the front of the hood that improves airflow and reduces pressures, and a floating rear wing that increases downforce and stability.

The Polestar 3.Via Polestar

The closest modern equivalent to the Airflow is arguably the Mercedes-Benz EQS, the first of Mercedes’ electric EQ sub-brand to go on sale in the U.S. The EQS’ lozenge-shaped body and cab-forward proportions give it a drag coefficient of 0.20, enough to make it the most aerodynamic series-production car when it launched. (The Lucid Air has since beat it with a 0.197 coefficient.) Like the Airflow, many customers and vocal online commenters are put off by the EQS’ styling, especially traditional Mercedes buyers. Mercedes appears undeterred, using the blobby styling throughout its EQ lineup, with an SUV version of the EQS and a midsize EQE sedan already on sale. Despite the success of the EQ models, Mercedes is still probably leaving money on the table by doubling down on the controversial aesthetic.

The Mercedes-Benz EQS.Via Mercedes-Benz

Until then, there is one recent production car that has pushed the boundaries of what’s currently possible: The Lightyear 0, an expensive Dutch sedan that briefly entered production in 2022. The nearly $300,000 Lightyear 0 was touted as the first truly solar-powered car, with 782 solar cells on the body that add over 40 miles of range per day during the summer, and its drag coefficient of 0.175 makes it the most aerodynamic production car ever. But back in January, Lightyear’s owners went bankrupt and production of the 0 was stopped for good after just a handful were made. The company says it’s focusing now on launching a much cheaper, still solar-powered EV called the Lightyear 2, which will wrap the 0’s know-how in a more accessible package.

The Lightyear 0.Via Lightyear

Chrysler is bringing back the name Airflow for its first legit production electric car, which will be going on sale in 2024. Sadly, the new Airflow is a crossover that, while handsome, captures none of the same groundbreaking spirit as the original. Yet while Chrysler might still be playing it safe 100 years later, the Airflow’s influence lives on in the world’s most exciting new cars. Aerodynamics are once again having a moment.

Blue

You’re out of free articles.

Subscribe today to experience Heatmap’s expert analysis 
of climate change, clean energy, and sustainability.
To continue reading
Create a free account or sign in to unlock more free articles.
or
Please enter an email address
By continuing, you agree to the Terms of Service and acknowledge our Privacy Policy
Politics

Trump’s Missing Tax Rules

The president set an August deadline to deliver guidance for companies trying to qualifying for clean energy tax credits. Four months later — and two weeks before new rules are set to kick in — they’re still waiting.

A man in a maze.
Heatmap Illustration/Getty Images

The One Big Beautiful Bill Act included a morass of new rules for companies trying to claim clean energy tax credits. Some of the most restrictive go into effect January 1 — in other words, in about two weeks. And yet the Trump administration has yet to publish guidance clarifying what companies will need to do to comply, leaving them largely in the dark about how future projects will ultimately pencil out.

At a high level, the rules constrain supply chain options for clean energy developers and manufacturers. Any wind, solar, battery, geothermal, nuclear, or other type of clean generation project that starts construction in the new year — as well as any factory that produces parts for these industries in the new year — and wants to claim the tax credits will have to purge their products and facilities of components sourced from “foreign entities of concern.”

Keep reading...Show less
Green
AM Briefing

China’s Rising Sun

On vulnerable batteries, Canada’s about face, and France’s double down

A tokamak.
Heatmap Illustration/Getty Images

Current conditions: New York City is digging out from upward of six inches of snow • Storm Emilia is deluging Spain with as much as 10 inches of rain • South Africa and Southern Australia are both at high risk of wildfires.


THE TOP FIVE

1. China is outspending the U.S. on fusion energy

Last month, I told you about China’s latest attempt at fusion diplomacy, uniting more than 10 countries including France and the United Kingdom in an alliance to work together on the holy grail energy source. Over the weekend, The New York Times published a sweeping feature on China’s domestic fusion efforts, highlighting just how much Beijing is outspending the West on making the technology long mocked as “the energy source of tomorrow that always will be” a reality today. China went from spending nothing on fusion energy in 2021 to making investments this year that outmatch the rest of the world’s efforts combined. Consider this point of comparison: The Chinese government and private investors poured $2.1 billion into a new state-owned fusion company just the summer. That investment alone, the Times noted, is two and half times the U.S. Department of Energy’s annual fusion budget.

Keep reading...Show less
Yellow
Climate

The Climate Story Is the China Story Now

The seminal global climate agreement changed the world, just not in the way we thought it would.

Xi Jinping and climate delegates.
Heatmap Illustration/Getty Images, Library of Congress

Ten years ago today, the world’s countries adopted the Paris Agreement, the first global treaty to combat climate change. For the first time ever, and after decades of failure, the world’s countries agreed to a single international climate treaty — one that applied to developed and developing countries alike.

Since then, international climate diplomacy has played out on what is, more or less, the Paris Agreement’s calendar. The quasi-quinquennial rhythm of countries setting goals, reviewing them, and then making new ones has held since 2015. A global pandemic has killed millions of people; Russia has invaded Ukraine; coups and revolutions have begun and ended — and the United States has joined and left and rejoined the treaty, then left again — yet its basic framework has remained.

Keep reading...Show less