You’re out of free articles.
Log in
To continue reading, log in to your account.
Create a Free Account
To unlock more free articles, please create a free account.
Sign In or Create an Account.
By continuing, you agree to the Terms of Service and acknowledge our Privacy Policy
Welcome to Heatmap
Thank you for registering with Heatmap. Climate change is one of the greatest challenges of our lives, a force reshaping our economy, our politics, and our culture. We hope to be your trusted, friendly, and insightful guide to that transformation. Please enjoy your free articles. You can check your profile here .
subscribe to get Unlimited access
Offer for a Heatmap News Unlimited Access subscription; please note that your subscription will renew automatically unless you cancel prior to renewal. Cancellation takes effect at the end of your current billing period. We will let you know in advance of any price changes. Taxes may apply. Offer terms are subject to change.
Subscribe to get unlimited Access
Hey, you are out of free articles but you are only a few clicks away from full access. Subscribe below and take advantage of our introductory offer.
subscribe to get Unlimited access
Offer for a Heatmap News Unlimited Access subscription; please note that your subscription will renew automatically unless you cancel prior to renewal. Cancellation takes effect at the end of your current billing period. We will let you know in advance of any price changes. Taxes may apply. Offer terms are subject to change.
Create Your Account
Please Enter Your Password
Forgot your password?
Please enter the email address you use for your account so we can send you a link to reset your password:
Electric vehicles are heavy because batteries are heavy. But building a lighter battery is no easy feat.
The transition from gasoline to electric vehicles will be a massive one in more than just a metaphorical sense. EVs have a weight problem — one that could undo some of the good created by going electric and exacerbate a bunch of cascading problems.
Electric vehicles are heavy because batteries are heavy. There’s just no way around it. The lithium-ion packs in EVs are the state of the art in modern battery technology and can store far more energy in a given amount of space compared to other rechargeable battery types such as nickel-cadmium. But their energy density still pales in comparison to gasoline. So, giving a car hundreds of miles of driving range means slinging a huge, heavy battery along the bottom of the vehicle.
A simple way to see the difference is between two versions of the same vehicle, one electric and one not. Depending on the various configurations, the Ford F-150 Lightning EV outweighs the gas-powered version of the pickup by at least 1,000 lbs., and sometimes closer to a full ton. Differences aren’t always so dramatic, but adding a giant battery, even when it means losing a bunch of internal combustion components, typically inflates weight.
Electrics are also heavy because all cars are heavy. The story of the last half-century of the auto industry is the death of smaller passenger cars, with consumer preference and regulatory loopholes having now led to the utter dominance of SUVs and trucks. In the EV market, smaller and lighter vehicles like the Tesla Model 3 and Chevy Bolt sold in decent numbers by hitting the market early and meeting the car-buyers who don’t want a giant ride. Now, though, the EV space is going the same way as gas. With American car-buyers willing to pay more for the crossovers and pickups they desire, automakers are moving away from less profitable modestly sized EVs in favor of crossovers and pickups.
It adds up to a lot of extra bulk rolling down the streets and highways. The most pressing danger from all these oversized electric vehicles is the threat they pose to anybody outside the car. The extra mass, combined with additional safety tech that can be built into places where engines and hoses used to go, means a big EV’s passengers are inside a fortress. It’s not such good news for pedestrians, cyclists, and occupants of any vehicle that’s not a multi-ton tank. Pedestrian deaths, which had been declining for years, began to climb again in 2010 and have reached their highest point in 40 years. It’s more difficult to see out of our increasingly huge vehicles, and when accidents happen, they are deadlier.
That’s not the only weighty concern. Over time, heavy vehicles cause more damage to roadways, bridges, and other driving infrastructure, and require them to need maintenance more often — causing even more of those pesky construction zones that slow highway traffic. At the same time, electric vehicles don’t pay for gasoline taxes that fund road maintenance, something economists are trying to solve, fast. EVs and other new vehicles are so hefty, Slatereports, that those auto-hauler semi-trucks — the ones you see on the interstate ferrying a bunch of cars to their new homes — can carry fewer cars at once because of overall limits on their cargo weight.
There is also the question of energy use. The relative fuel efficiency of electric cars is a rarely discussed part of the discourse about climate, cars, and energy. Perhaps that’s because EVs don’t come with a handy metric everyone is accustomed to, like miles per gallon (EVs can deliver an equivalent, or Mpg-e, but it’s a murky number that requires some math). Perhaps it’s because so few Americans drive electric — or because the focus, from a national perspective, has been on convincing as many people as possible to go electric, even if it means selling them a war machine like the GMC Hummer EV.
But not all electric cars are created equal. Using its imperfect data, the EPA rates a smaller electric sedan like the Tesla Model 3 at about 140 Mpg-E. For bigger SUVs, that figure falls under 100, and as low as the 60s for the Porsche Taycan or the fully loaded F-150 Lightning. That mark is still better than what you could get from an ordinary gas or hybrid car. However, it means you’re using roughly twice as much energy to run errands in an Audi E-Tron as in a Chevy Bolt. From a climate perspective, we’re giving away much of the good of transitioning to electric cars by selling bigger, bulkier, more inefficient ones.
It’s not clear there’s an immediate fix to this problem. Carmakers will sell what car shoppers want to buy. Most Americans clearly want big vehicles, and no amount of climate scolding will change that. To convince car buyers who are already wary of range anxiety to switch to electric, new vehicles need as much range as they can get — and that means packing as much battery as possible into the bottom of the car.
Are lighter EV batteries the solution, then? Well, lowering a car’s power-to-weight ratio has been an automotive obsession since the dawn of the industry, because getting more power from less weight makes a vehicle zoom-ier. As the industry transitions to electric power, lots of auto engineers are now focused on squeezing more juice out of batteries, while researchers like Kimberly See at Caltech experiment with new battery chemistries that could, one day, perhaps supplant the lithium-ion cells of today. [Editor’s note: Caltech is where I do my day job.]
It’s a tough problem, See told me. Some ideas for alternative battery chemistries potentially can store more energy per unit of mass, but their design is nascent compared to that of lithium-ion, which has been developed since the 1990s. Building an actual working battery always involves trade-offs between weight, safety, and power — and weight can’t always win.
“There are chemistries out there, like Li-S [lithium-sulfur], that would make packs much, much smaller,” See says. “But there are many fundamental science challenges.”
Log in
To continue reading, log in to your account.
Create a Free Account
To unlock more free articles, please create a free account.
The Loan Programs Office is good for more than just nuclear funding.
That China has a whip hand over the rare earths mining and refining industry is one of the few things Washington can agree on.
That’s why Alex Jacquez, who worked on industrial policy for Joe Biden’s National Economic Council, found it “astounding”when he read in the Washington Post this week that the White House was trying to figure out on the fly what to do about China restricting exports of rare earth metals in response to President Trump’s massive tariffs on the country’s imports.
Rare earth metals have a wide variety of applications, including for magnets in medical technology, defense, and energy productssuch as wind turbines and electric motors.
Jacquez told me there has been “years of work, including by the first Trump administration, that has pointed to this exact case as the worst-case scenario that could happen in an escalation with China.” It stands to reason, then, that experienced policymakers in the Trump administration might have been mindful of forestalling this when developing their tariff plan. But apparently not.
“The lines of attack here are numerous,” Jacquez said. “The fact that the National Economic Council and others are apparently just thinking about this for the first time is pretty shocking.”
And that’s not the only thing the Trump administration is doing that could hamper American access to rare earths and critical minerals.
Though China still effectively controls the global pipeline for most critical minerals (a broader category that includes rare earths as well as more commonly known metals and minerals such as lithium and cobalt), the U.S. has been at work for at least the past five years developing its own domestic supply chain. Much of that work has fallen to the Department of Energy, whose Loan Programs Office has funded mining and processing facilities, and whose Office of Manufacturing and Energy Supply Chains hasfunded and overseen demonstration projects for rare earths and critical minerals mining and refining.
The LPO is in line for dramatic cuts, as Heatmap has reported. So, too, are other departments working on rare earths, including the Office of Manufacturing and Energy Supply Chains. In its zeal to slash the federal government, the Trump administration may have to start from scratch in its efforts to build up a rare earths supply chain.
The Department of Energy did not reply to a request for comment.
This vulnerability to China has been well known in Washington for years, including by the first Trump administration.
“Our dependence on one country, the People's Republic of China (China), for multiple critical minerals is particularly concerning,” then-President Trump said in a 2020 executive order declaring a “national emergency” to deal with “our Nation's undue reliance on critical minerals.” At around the same time, the Loan Programs Office issued guidance “stating a preference for projects related to critical mineral” for applicants for the office’s funding, noting that “80 percent of its rare earth elements directly from China.” Using the Defense Production Act, the Trump administration also issued a grant to the company operating America's sole rare earth mine, MP Materials, to help fund a processing facility at the site of its California mine.
The Biden administration’s work on rare earths and critical minerals was almost entirely consistent with its predecessor’s, just at a greater scale and more focused on energy. About a month after taking office, President Bidenissued an executive order calling for, among other things, a Defense Department report “identifying risks in the supply chain for critical minerals and other identified strategic materials, including rare earth elements.”
Then as part of the Inflation Reduction Act in 2022, the Biden administration increased funding for LPO, which supported a number of critical minerals projects. It also funneled more money into MP Materials — including a $35 million contract from the Department of Defense in 2022 for the California project. In 2024, it awarded the company a competitive tax credit worth $58.5 million to help finance construction of its neodymium-iron-boron magnet factory in Texas. That facilitybegan commercial operation earlier this year.
The finished magnets will be bought by General Motors for its electric vehicles. But even operating at full capacity, it won’t be able to do much to replace China’s production. The MP Metals facility is projected to produce 1,000 tons of the magnets per year.China produced 138,000 tons of NdFeB magnets in 2018.
The Trump administration is not averse to direct financial support for mining and minerals projects, but they seem to want to do it a different way. Secretary of the Interior Doug Burgum has proposed using a sovereign wealth fund to invest in critical mineral mines. There is one big problem with that plan, however: the U.S. doesn’t have one (for the moment, at least).
“LPO can invest in mining projects now,” Jacquez told me. “Cutting 60% of their staff and the experts who work on this is not going to give certainty to the business community if they’re looking to invest in a mine that needs some government backstop.”
And while the fate of the Inflation Reduction Act remains very much in doubt, the subsidies it provided for electric vehicles, solar, and wind, along with domestic content requirements have been a major source of demand for critical minerals mining and refining projects in the United States.
“It’s not something we’re going to solve overnight,” Jacquez said. “But in the midst of a maximalist trade with China, it is something we will have to deal with on an overnight basis, unless and until there’s some kind of de-escalation or agreement.”
A conversation with VDE Americas CEO Brian Grenko.
This week’s Q&A is about hail. Last week, we explained how and why hail storm damage in Texas may have helped galvanize opposition to renewable energy there. So I decided to reach out to Brian Grenko, CEO of renewables engineering advisory firm VDE Americas, to talk about how developers can make sure their projects are not only resistant to hail but also prevent that sort of pushback.
The following conversation has been lightly edited for clarity.
Hiya Brian. So why’d you get into the hail issue?
Obviously solar panels are made with glass that can allow the sunlight to come through. People have to remember that when you install a project, you’re financing it for 35 to 40 years. While the odds of you getting significant hail in California or Arizona are low, it happens a lot throughout the country. And if you think about some of these large projects, they may be in the middle of nowhere, but they are taking hundreds if not thousands of acres of land in some cases. So the chances of them encountering large hail over that lifespan is pretty significant.
We partnered with one of the country’s foremost experts on hail and developed a really interesting technology that can digest radar data and tell folks if they’re developing a project what the [likelihood] will be if there’s significant hail.
Solar panels can withstand one-inch hail – a golfball size – but once you get over two inches, that’s when hail starts breaking solar panels. So it’s important to understand, first and foremost, if you’re developing a project, you need to know the frequency of those events. Once you know that, you need to start thinking about how to design a system to mitigate that risk.
The government agencies that look over land use, how do they handle this particular issue? Are there regulations in place to deal with hail risk?
The regulatory aspects still to consider are about land use. There are authorities with jurisdiction at the federal, state, and local level. Usually, it starts with the local level and with a use permit – a conditional use permit. The developer goes in front of the township or the city or the county, whoever has jurisdiction of wherever the property is going to go. That’s where it gets political.
To answer your question about hail, I don’t know if any of the [authority having jurisdictions] really care about hail. There are folks out there that don’t like solar because it’s an eyesore. I respect that – I don’t agree with that, per se, but I understand and appreciate it. There’s folks with an agenda that just don’t want solar.
So okay, how can developers approach hail risk in a way that makes communities more comfortable?
The bad news is that solar panels use a lot of glass. They take up a lot of land. If you have hail dropping from the sky, that’s a risk.
The good news is that you can design a system to be resilient to that. Even in places like Texas, where you get large hail, preparing can mean the difference between a project that is destroyed and a project that isn’t. We did a case study about a project in the East Texas area called Fighting Jays that had catastrophic damage. We’re very familiar with the area, we work with a lot of clients, and we found three other projects within a five-mile radius that all had minimal damage. That simple decision [to be ready for when storms hit] can make the complete difference.
And more of the week’s big fights around renewable energy.
1. Long Island, New York – We saw the face of the resistance to the war on renewable energy in the Big Apple this week, as protestors rallied in support of offshore wind for a change.
2. Elsewhere on Long Island – The city of Glen Cove is on the verge of being the next New York City-area community with a battery storage ban, discussing this week whether to ban BESS for at least one year amid fire fears.
3. Garrett County, Maryland – Fight readers tell me they’d like to hear a piece of good news for once, so here’s this: A 300-megawatt solar project proposed by REV Solar in rural Maryland appears to be moving forward without a hitch.
4. Stark County, Ohio – The Ohio Public Siting Board rejected Samsung C&T’s Stark Solar project, citing “consistent opposition to the project from each of the local government entities and their impacted constituents.”
5. Ingham County, Michigan – GOP lawmakers in the Michigan State Capitol are advancing legislation to undo the state’s permitting primacy law, which allows developers to evade municipalities that deny projects on unreasonable grounds. It’s unlikely the legislation will become law.
6. Churchill County, Nevada – Commissioners have upheld the special use permit for the Redwood Materials battery storage project we told you about last week.